Top 6 Things to Consider When Installing Pipe Insulation


Posted on Wednesday Nov 23, 2022 at 08:00AM in Insulation


Top 6 Things to Consider When Installing Pipe Insulation

Insulating your pipes is an effective way to reduce heat loss and save energy costs. Before you install insulation around your pipework, you'll want to consider some crucial factors to ensure you find the right solutions for your specific system.

Understanding the top six considerations will help you make the best decisions for your home or business. We want to help you understand the process and reap as many of the benefits of proper installation as possible.

Learn more about the most important things to consider when installing pipe insulation.

1. Pipe Temperature

When installing pipe insulation, you must consider pipe temperatures. Different parts of your piping system may require various solutions.

As a rule of thumb, pipe temperatures coincide with insulation thickness. Generally, if your pipes rise to high internal temperatures, they require thicker insulation. As for especially cold piping, you'll want to use a cover that is not overly thick. The best way to find the correct insulation is to refer to the manufacturer's guidelines.

If you're working with especially cold pipe systems, you may need to install additional equipment, such as heat tracing, to keep your operating temperatures optimal. Pipe temperatures often depend upon your system's locations and surrounding conditions.

2. Indoors or Outdoors

Another important consideration for installing pipe insulation is the location of your piping system. If your pipework is outside, it is more vulnerable to the elements. You'll need to choose thicker options to withstand conditions such as rain, sleet, or constant sun exposure. In most outdoor applications, metal jacketing is necessary to maintain the integrity of the insulation and ensure pipes are upheld.

Adequate insulation is key to combating frozen pipes during the wintertime. Without it, the water in your system can freeze and cause serious issues, such as:

  • Little or no water flow: The development of ice can interfere with your plumbing's ability to transfer water to your fixtures.
  • Cracking or bursts: As the water freezes, it expands and creates too much pressure within the pipe, which can result in cracking or bursts.
  • Pipe bulging: The pressure of the freezing water can warp your pipework and weaken it, causing bulging that may result in a break.

Insulation reduces heat loss in your pipework, helping you combat these costly problems and ensuring you have a safe, flowing system when you need it.

Any indoor pipes will likely require thinner insulation because they endure less environmental stress. Insulating the pipes in your home or business is beneficial in helping you prevent heat loss and lower your energy costs.

3. Insulation Material

Pipe insulation is available in various materials. Explore some of the most common options:

  • Elastomeric insulation: As a synthetic rubber, elastomeric insulation has low water vapor permeability that protects pipes against corrosion. It is durable and highly flexible, making it less susceptible to cracking or breakage over time.
  • Polyethylene insulation: Polyethylene is a durable yet lightweight material that offers protection and cushioning around your pipes. This material offers many benefits, including water resistance and freeze protection. It can help prevent condensation and heat loss.
  • Polyisocyanurate insulation: Commonly known as polyiso, this material is a thermoset plastic often used as a rigid thermal insulation. Polyisocyanurate offers dimensional stability over an extensive temperature range and is well-suited for moisture resistance.
  • Fiberglass insulation: Thanks to its heat-resistant properties, fiberglass is an excellent material for lining your plumbing system. It can withstand high temperatures while maintaining its integrity, making it one of the best pipe insulation materials for especially hot applications.

Choose the materials that best suit your unique systems and needs.

Pipe Supports

4. Pipe Supports

Another aspect of pipe insulation installation you must consider is pipe supports. Look at your support systems and their needs. Explore some of the common types of pipe support solutions:

  • Insulation support saddles: These saddles make it possible to distribute the pipe's weight over more area, allowing the insulation to do its job without getting crushed when water flows through the pipework. They are also effective in reducing pipe vibrations and noises that sometimes cause problems in unsupported systems.
  • Wood plugs: You can insert wood plugs between the pipe and its support saddle to bear some of the weight and protect the insulation.
  • Heavy-density materials: In addition to wood, you can use other high-density materials at each pipe support to further protect and reinforce insulation.

You must have supports to avoid crushing your pipe's insulation and causing additional problems in the future if the vapor barrier breaks.

5. Cutting the Insulation

When cutting your insulation, prioritize a good fit around your pipe system. Some of the materials to help you with the cutting process include:

  • A knife
  • Adhesives
  • Miter box

The miter box will help you cut accurate angles to accommodate areas where your pipes turn. The cutting process can be tricky, especially if your plumbing is complex and features bends or T-pieces. You can use the miter box to cut at precise angles to accommodate your specific needs.

Luckily, if you do not want the trouble of cutting your pipe's covers, you can turn to a professional. At Specialty Products and Insulation, we offer fabricated servicesthat make your life easier. We can provide you with custom-made solutions that meet your requirements.

Our experienced team of fabricators can help make your pipe insulation project as painless as possible with pre-cut products for the complex sections of your system.

6. Vapor Barriers

Regardless of pipe insulation installation methods you use, vapor barriers are another important feature to consider adding. They help prevent water absorption from the atmosphere to the insulated surface, keeping the system dry.

Moisture in your insulation can cause the following problems:

  • Rot
  • Rust
  • Mold
  • Mildew
  • Dripping
  • Corrosion

When insulation gets wet, it becomes heavier in weight and less effective in reducing heat loss. If moisture makes contact with the pipe, there is an increased risk of corrosion under insulation (CUI), which can be an expensive project to fix.

Vapor barriers are especially useful for cold insulation systems. To determine if you need to incorporate these materials, consider the humidity conditions in your location. Proper vapor barriers are vital to keeping your entire system functioning at its best, especially in moist environments. You can extend the life span of your pipes by installing these materials.

Get Your Mechanical Insulation From Specialty Products and Insulation

Get Your Mechanical Insulation From Specialty Products and Insulation

Installing pipe insulation is one of the best ways you can take care of your plumbing system. Specialty Products and Insulation provides mechanical insulation solutions used in thermal, fire protection, and acoustic applications.

SPI has been in business for 40 years. We value and understand the need for high-quality insulation products. We offer more than 35,000 products, and our knowledgeable team can help you find the right solutions for your specific needs.

Are you interested in seeing more? Browse mechanical insulation productsfrom SPI today! 


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